Amel Super Maramu 2000

Lofrans Tigres Windlass Overhaul Part 15: 15 Pictures from 115 to 129 Reassembly of the Shaft Circlip, Wormwheel, keys, Dog Clutch, Spring and Washers

Picture 115
As I mentioned, I keep the parts (including the parts that will be replaced) in the order they were located

Here is the reassembly sequence

1) put a new Circlip 25 Din 471 (Part 324) in the middle of the shaft next to the key spot in the middle 2) slide the Wormwheel (Part 476) from the left of the shaft until it rest on the Circlip we just put 3) add a new Circlip 25 Din 471 (Part 324) at the (left) end of the shaft to hold the Wormwheel (Part 476) in place 4) add the 2 key 6x6x40 (Part 479) in the middle of the shaft 5) slide the Dog clutch (Part 477) and its Spring (Part 326) from the right of the shaft The Dog Clutch will slide over the 2 keys against the Wormwheel 6) add the Washer (Part 325) 7) add a new Circlip 25 Din 471 (Part 324) from the right of the shaft against the washer

Picture 116
New Circlip 25 Din 471 (Part 324)

Picture 117
Put a new Circlip 25 Din 471 (Part 324) in the middle of the shaft next to the key spot in the middle

Picture 118
Here it is

Picture 119
slide the Wormwheel (Part 476) from the left of the shaft until it rest on the Circlip we just put

Picture 120
add another new Circlip 25 Din 471 (Part 324) at the (left) end of the shaft to hold the Wormwheel (Part 476) in place

Picture 121
add one of the 2 key 6x6x40 (Part 479) in the middle of the shaft

Picture 122
Add the other one

Picture 123
Here is a part I am not sure:
I am not sure I am supposed or not to put grease
this part might be lubricated by the oil inside the windlass
I hope someone can tell if we need or not oil

Picture 124
I also grease the Dog clutch (Part 477)

Picture 125
slide the Dog clutch (Part 477) and its Spring (Part 326)

Picture 126
Slide Dog Clutch will slide over the 2 keys against the Wormwheel

Picture 127
add the Washer (Part 325)

Picture 128
add a new Circlip 25 Din 471 (Part 324) from the right of the shaft against the washer
Alone, this was quite difficult as I had to hold the washer and spring compressed and also hold the tool and bring the circlip
I end up using a PVC pipe that just fit around the shaft to push the circlip in its final position
And for various mistakes I end up doing it 3 times... replacing circlip.

Picture 129
Completed

Next: Part 16 Reassembly of the Worm (Shaft) with O Ring, Seal,

Part 1               10 Pictures from 01 to 7 Preparation, removing the cover of the electric motor, disconnecting the wires Part 2             17 Pictures from 8 to 24 Unbolting the windlass from the deck (and complications), protecting electric wires, removing the oil Part 3             8 Pictures from 25 to 32 Extraction of the shove gipsy, gipsy / chain wheel and gipsy holder Part 4             15 Pictures from 26 to 40 Extraction of the drum, emergency wheel clutch plate and manual emergency wheel Part 5             8 Pictures from 41 to 48 Opening the windlass, extract broken bolt on cover Part 6             7 Pictures from 49 to 55 Removing oil seals, bearings, O Ring, on cover Part 7             13 Pictures from 56 to 68 Removing shaft and its Circlip, washer, spring, Dog Clutch and key Part 8             5 Pictures from 69 to 73 Removing seal and bearing from the housing, unbolting the electric motor from the housing Part 9             10 Pictures from 74 to 83 Removing the Worm (shaft) from the electric motor, removing Thrust Ring, Thrust Bearing Spacer, seal, O Ring and key Part 10             4 Pictures from 84 to 87 Removing oil, lay parts, failed attempt to remove the bolt to inspect the brushes Part 11             7 Pictures from 88 to 94 Cleaning bolts, shaft, painting the motor to prevent rust Part 12             6 Pictures from 95 to 100 Removing the Chain Counter "Eye" or sensor Part 13             8 Pictures from 100 to 107 Removing the Switches on the windlass and cleaning Part 14             6 Pictures from 108 to 114 Cleaning of the housing, Cover, Deck, attach Anchor Chain to fishing line Part 15             15 Pictures from 115 to 129 Reassembly of the Shaft Circlip, Wormwheel, keys, Dog Clutch, Spring and Washers Part 16             16 Pictures from 130 to 145 Reassembly of the Worm (Shaft) with O Ring, Seal,

Part 17             3 Pictures from 146 to 148 Putting key back on Electric motor shaft Part 18             8 Pictures from 149 to 156 Putting back O Ring and bearing on Motor Cover Part 19             12 Pictures from 157 to 168 Putting back the Worm (Shaft), bearing and (main) Shaft in the Body Part 20             9 Pictures from 169 to 177 Bolting back electric motor and putting Cover to Body Part 21             16 Pictures from 178 to 193 Adding seals back on Cover and Body Part 22             15 Pictures from 194 to 208 Preparing for Chain Counter "Eye"/sensor, Add Switches on Cover Part 23             19 Pictures from 209 to 217 Installing new Chain Counter "Eye"/sensor on Cover Part 24             20 Pictures from 218 to 239 Preparing and bolting the Windlass on Deck Part 25             5 Pictures from 240 to 244 Reconnecting Electric Cable to Windlass Part 26             3 Pictures from 245 to 247 Add Gasket on Motor Cover Part 27             6 Pictures from 248 to 253 Reconnecting Electrical wires to Switches Part 28             4 Pictures from 254 to 258 Reconnecting electric wires of the Chain Counter "Eye" / Sensor Part 29             7 Pictures from 259 to 266 Adding Silicone, slide back Motor Cover, add Oil Part 30             12 Pictures from 267 to 278 Reassembly of the drum, emergency wheel clutch plate and manual emergency wheel Part 31             16 Pictures from 279 to 294 Reassembly of the shove gipsy, gipsy / chain wheel and gipsy holder Part 32             6 Pictures from 295 to 300 Testing, putting chain back on